12/24/31 "With reference to yours of the 4th and 5th, also
the Reading of the 4th. Evidently I am not as good as I
thought in putting my questions and I must try again.
"Perhaps, if I try to explain to you what I am after and I am
successful in giving YOU a clear picture of the process and
what the finished product should be like, then you may help
me by correcting my questions.
"In the first place, I wish to impress upon you that we are
NOT paper makers. We are converters. We buy paper, both
white and colored, in rolls and then, with what is generally
known as a coating machine, we BRUSH pigment colors (white or
tints) on the surface. At our Staten Island factory we
generally treat only ONE side.
"Most of this paper is used for covering of boxes, the
uncoated side being pasted to the cardboard. After the paper
is coated, we have various methods of finishing - some are
given a flat finish and others a glossy finish. To
illustrate, I enclose sample books Nos. 142, 143 and 74P,
showing some of the finished product.
"The paper I am now particularly interested in getting
information on is shown in sample book #74P, entitled: 'L.W.
Leather Paper, waterproof coated'. 'L.W.' stands for 'light
weight'. We make the same paper in a heavier weight - the
method of coating on both, however, is exactly the same.
"I will now explain how this Leather Paper is made:
"We first brush a pigment coating on ONE side in the
following manner:
"A roll of paper, which we call our 'raw-stock' is placed in
our coating machine, it then passes over a cylinder in front
of which is a box containing color. In this box is a round
brush continuously revolving, that carries a small amount of
the color to one side of the paper. The paper then passes on
to a rubber apron where several brushes distribute the color
evenly. The wet, colored paper, is then hung in festoons on
sticks and passes through a long drying room, and is finally
wound up into rolls for the NEXT operation. This entire
process is one continuous operation, running at a speed of at
least 160 ft. per minute.
"This is what we call our GROUND coating.
"These colored, (or grounded) rolls are then run through the
same coating machines for the second operation, in the same
manner, the only difference being that in the second process
- instead of having a pigment color in the color-box, we have
a 'sizing' fluid, which is supposed to give the ground
coating a WATERPROOF FINISH.
"To illustrate, I enclose two samples: Sample No. 1
represents the first coating (or ground color). Sample No. 2
is the same paper after it has been sized. This particular
sample happens to be made on a black raw-stock, but we may
use white or any other color.
"The 'size' we now use is entirely satisfactory for many
purposes, but I have a feeling that, if we could improve this
'size', so that the finished paper would be ABSOLUTELY
waterproof and the surface could be washed with a sponge
without discoloration, new uses would be found for such a
paper.
"Such waterproof papers have been made by using a pure
shellac size, but the objection is that shellac-sized papers
CURL very badly in the process of manufacturing and after
they are finished.
"Some manufacturers use a 'pyroxylin' coating, but the
objection to this is the odor and the fact that it is
inflammable.
"The suggestions made in the reading of December 4th,
undoubtedly, could be applied to making a waterproof paper at
a paper MILL by 'submerging' and this is technically known as
a TUB-sized paper. Our method, however, is not to submerge
the paper in a tub, but to BRUSH a sizing on the surface, or
on top of the ground coating, and, therefore, we call it TOP
sizing.
"I hope I have made myself clear, so that you now have a
better idea of how I should frame the question, in order to
get the right information.
"I am enclosing a new set of questions, which perhaps you may
be able to improve upon.
"I am, naturally, very much interested in getting this
information, if it is possible for me to have it. Above all
things, it should mean the possibility of keeping our people
fully employed, and the prospect of new business, which, in
turn, would eventually bring back profits to the Company and
then give me the opportunity to give the work, as it is
my desire to do.
"Once more wishing you all a happy Christmas, in which the
whole family joins me, I am, with love,"
Yours sincerely,
[
378]
1/06/32 See
378-8.



Edgar Cayce Readings © 1971, 1993, 1994, 1995 by the Edgar Cayce Foundation